Weaving
Weaving is a production technique formed by crossing yarns. In this system, at least two yarn groups are needed. The yarns called weft and warp are woven perpendicular to each other by passing under and over. Cloth and terry production is available in weaving. Fabrics produced by weaving have less flexibility. Products such as shirts, duvet covers, and towels are made by weaving. It is possible to produce with 100% cotton and different blends. Their stalls can be from 1.80 to 3.20.
Dyeing
Raw textile material will not be suitable for sale, especially in terms of appearance. The fabric will be sent to be dyed after leaving the loom or knitting machine. However, dyeing is not only done to the fabric. Textile materials can be dyed as open fiber, tops, yarn, fabric, or even ready-made garments. There are special dyeing machines developed for every situation.
Printing
The printing process, which has an important place in textiles, is explained as local coloring by forming a bond between the dyestuff and the material. Single or multi-colored patterns on fabrics can also be obtained by weaving and knitting techniques, but the printing technique is superior to the weaving and knitting technique in terms of convenience and cheapness. On the other hand, it is difficult, and in some cases impossible, to obtain many patterns obtained with the printing technique compared to the weaving technique. In such cases, the printing technique comes into play. Thus, you can apply the pattern you want to a small area or to the whole fabric.
Embroidery
It is a method of decoration, in which motifs are generally made with needles and similar tools. Design can be made with the help of special pattern drawing programs on the computer. When the pattern is completed, it is saved to be used again, copied to disk, or transferred to computer-supported machines by a computer network. Computer-aided embroidery machines are machines that can do more than one embroidery at the same time and consist of different numbers of heads, without the need for too much human power. Before starting to embroider the computer-aided embroidery machines, it is necessary to carry out processes such as loading the pattern into the computer of the machine, determining the color sequence, determining which needle feet will work and the places to be embroidered.
Circular Knitting
Knitting; After forming a loop, it is attached to the needle, the new loop is pulled through the previous loop and the previous loop is overlaid over the newly formed loop. Circular knitting is circular and the fabric is obtained as a tube. In general, the yarns are fixed in circular knitting and the machine is mobile. It works 2-8 times faster than knitwear (flat knitting) machines. Thinner fabrics can be obtained in circular knitting. Compared to woven fabrics, fabrics that are more flexible and less likely to wrinkle are produced. For this reason, fabrics produced by circular knitting are more preferred in recent years. Single jersey, double-face jersey, two yarns, three yarns, lacoste, velvet, rib, camisole, and interlock fabrics are the most used and produced fabrics in circular knitting machines. Circular knitted fabrics are used as women’s and men’s outerwear, underwear, bed and tablecloths, furnishings, industrial fabrics, baby wear, sportswear, bath and beach wear, socks, pantyhose, gloves, towels, plush tissues, and velvet.
Knitwear
Knitwear; It is an area that is produced in knitting machines and has a wide range of production. The single yarn knitting system is based on the movement in two directions on flat machines. Needles range from 18 to 28 fine. Many products can be obtained with knitwear. It is also used in technical textiles other than clothing and accessories. The Weft Knitting technique has made it a simpler and more useful system for the production of some medical textiles. In flat knitting machines, single-plate, double-plate, braided, ribbed, slipped, jacquard and intarsia rib (rubber) fabrics are the most used and produced fabrics. Plain knit fabrics are also referred to as tricot fabrics. In addition, a more flexible, elastic, softer, and fuller structure is obtained in knitted fabrics. Flat knitting machines are mostly used for knitting outerwear products such as winter and seasonal sweaters, cardigans, and sweaters. Fully formed and ready-to-use garments are produced in specially designed flat knitting machines.
Stitching
The sewing of products created with special designs that you want with high quality, special sewing machines is done here. The first step of manufacturing is fabric selection. Then there is cutting, sewing, ironing, quality control, packaging, and distribution. After the fabrics are cut as desired, the sewing process begins. The ready products are packed after passing the quality control and put in boxes to be able to send them to you. In the apparel industry, products such as clothing, home textiles, technical textiles, and clothing accessories are produced. Since the lean production principle is adopted, situations such as waste, stock, cost, and customer dissatisfaction are minimized.